Mailer boxes are the workhorse of D2C unboxing. Corrugated construction protects products in transit while full-color exterior and interior print turn shipping into a brand moment.
Custom Corrugated Mailer Boxes
- 100% Satisfaction
- Free Design
- 15 Day Production
- Eco Options
Mailer box products
Custom corrugated mailer box styles for D2C and subscription brands.
No products in Corrugation Mailer Boxes yet
Packaging options
Materials & finishes for corrugation mailer boxes
Choose the right board, print, and finish for your corrugation mailer boxes line — from eco kraft mailers to luxury rigid gift boxes.
-
Corrugated
Heavy-duty fluted board for shipping protection.
-
Kraft
Eco-friendly, recyclable board with a natural artisan feel.
-
Cardstock
Versatile folding cartons for retail shelves.
-
SBS / coated paperboard
Smooth white board for high-resolution printing.
-
Offset print
Sharp, consistent colour for medium and large production runs.
-
Digital print
Fast prototypes and short runs without plates.
-
Pantone matching
Brand-accurate colour across reorders.
-
UV print
Vibrant, durable prints on coated stocks.
-
Matte lamination
Understated elegance with fingerprint resistance.
-
Gloss lamination
Vibrant colour pop for retail shelves.
-
Soft-touch
Velvety tactile coating for a premium unboxing.
-
Aqueous coating
Quick-drying protective coat with a clean finish.
-
Foil stamping
Gold, silver, or custom metallic accents on logos.
-
Emboss / deboss
Raised texture for luxury brand storytelling.
-
Spot UV
Selective gloss highlights on typography and patterns.
-
Window patching
Let customers preview the product inside the box.
FAQ
Frequently asked questions
What is your minimum order quantity?
MOQs vary by box style — share your quantity in a quote request and we will recommend the most cost-effective option for your mailer boxes.
How long is production and shipping?
Most custom packaging orders ship in 10–15 business days after proof approval. Rush production is available on many styles.
Do you offer free design support?
Yes — every quote includes complimentary design assistance and a digital proof before production begins.
Which material is best for mailer box?
It depends on your product, budget, and use case. Our team will recommend the right board, finish, and structure based on your mailer box brief.
Can you match my brand colours?
We support Pantone matching, CMYK, and specialty inks so your packaging stays on-brand across reorders.